What is Shaped Metal Wire

Shaped steel wire

Regarding the metal wire, the most common cross section of the wire is round, square, rectangle or some other simple shapes. With the development of manufacturing industry, more and more complicated parts are required in the industry application. In order to produce high precision parts, the shaped metal wire is absolutely the best choice. The shaped wire have gone through a long evolution and it isn’t limited to a single shape. After the rolling machine, the metal wire can be rolled into many complex shapes. Therefore, we name the metal wire with irregular shapes as “shaped metal wire”.

 

The common shapes of profiled wires are as follows

Flat wire

Square wire

half round wire

Triangle wire

D shaped wire

wedge shaped wire

Oval wire

T shaped wire

Irregular wire

Trapezoid wire

Rectangle wire

I beam wire

Etc.

More details can be checked on our GRT wire

Common materials: copper, stainless steel, medium carbon steel, high carbon steel and titanium alloy, etc.

Common technology and application

Copper:  1. Round copper wires are rolled into rectangular or square shapes and then processed into Enameled wires.

  1. Copper wire is rolled into shape wire to make Trolley wires for running tracks on mobile devices.。

Please kindly check our CTC production line

 

Stainless steel 1. The diamond-shaped steel wire is obtained by rolling and then bended into Thread insert.

  1. The required shape is obtained by rolling and used for valve collet of internal combustion engine.
  2. Firstly round rolling flat, and then through the rolling mill rolling forming, used to make filter steel bar (triangular wire)
  3. Round wire is rolled into shaped wire and to make the zipper.

Please kindly check our shaped stainless steel wire line:

Medium carbon steel 1. Round rolling trapezoidal, bending and tooth removal at later stage to obtain starting ring of motor in automobile.

  1.    Rolled into shaped wire for making wire for card clothing。

 

High carbon steel 1. High carbon steel wire is rolled into trapezoidal wire, and suitable rectangular section can be obtained by subsequent bending process, which can be used to make spring retaining rings(Circlip).

2.Shaped rolling mile for Z-shaped Flexible pipe armouring.

Please kindly check our circlip production line

 

Titanium alloy 1. Titanium alloy tube round rolling square, used to make tooth brace(bracket)

 

The benefits of using metal shaped wires

  1. Shapes meet the needs of each customer
  2. Simplified processing
  3. Reduce material loss and increase output
  4. Reduce production costs
  5. High precision of shape and size
  6. Clean, bright and smooth surface